Laboratory & Research
From the first test series to reproducible process development: GASYCO systems enable flexible gas mixtures, precise analysis and verifiable documentation directly in the laboratory – quickly, reproducibly and without depending on premixed specialty gas cylinders.
Different gas mixtures and concentrations can be generated right in the laboratory and repeated reproducibly – ideal for test series, test benches and process development without long waits for expensive specialty gases.
The GAN monitors gas composition, oxygen and moisture continuously and documents measured values and calibrations for reproducible test conditions.
Flexible gas mixtures for testing, development and validation
Whether laboratory, pilot plant or R&D environment – requirements often change from one test to the next. GASYCO systems make it possible to generate different gas mixtures flexibly, analyse them precisely and document test data automatically. Several digital mass flow controllers can be designed for different gases, flow ranges and dynamics, so that small laboratory flows as well as complex multi-gas mixtures can be produced reproducibly.
This means specialty and test gases can be produced right on site, test series can be run faster, results can be compared transparently and development times to a market-ready application can be shortened significantly.
Standards, calibration and scientific transparency
In research and testing environments, it is not only the measurement result that counts, but also its transparency and traceability. For accredited testing or calibration laboratories in particular, ISO/IEC 17025 may be relevant; the standard describes requirements for competence, impartiality and consistent operation of laboratories so that reliable test results can be produced. GASYCO systems support such requirements by documenting gas parameters, calibration information, alarms and measurement data.
What GASYCO systems make possible in the laboratory and R&D
Flexible recipes instead of premixed specialty gas cylinders
Gas mixtures can be adjusted directly in the laboratory – ideal for test series with changing concentrations, different gases or test conditions changed at short notice.
Multi-gas mixtures with different dynamics
Several individually designed mass flow controllers make it possible to combine gases with different flow ranges and control requirements, for example for welding technology laboratories, materials tests or process development.
Reproducible test data
Digital control, recipe management and automatic data recording help to repeat test conditions exactly and make results comparable across several measurement series.
Continuous analysis for process and test monitoring
Analysers can monitor gas composition, residual oxygen or residual moisture continuously and thereby reveal deviations that could go undetected with spot measurements.
Testing external devices and sensors
Defined gas mixtures are suitable for functional testing, calibration or comparative measurement of external analysers, sensors and measuring systems.
Scalable from laboratory to application
Applications can first be tested with lower flow rates in the laboratory and later transferred to larger systems for pilot plant or production.
Which regulations apply here.
From our projects we know that these standards and guidelines come up again and again in the industry – at acceptance, in audits or during qualification. Gasyco systems provide the measured values, calibration data and records you need as evidence.
The right questions. The right answers.
Can I mix test gases myself in the lab?
Yes. The Gas Mixer GAMI produces gas mixtures from ppm to percent directly in the lab, with any number of gases and digitally managed recipes – without waiting for premixed specialty gas cylinders. The mass flow controllers are designed for the respective gases and flow ranges.
Are the mixtures suitable for calibrating sensors?
Yes. Defined gas mixtures are suitable for function tests, calibration or comparison measurements of external analysers, sensors and measuring systems. Gas parameters, calibration information and measurement data are documented – which supports laboratories working to ISO/IEC 17025, for example.
Can a lab set-up be transferred to production later?
Yes. Applications are first tested with low flows in the lab and later transferred to larger systems for pilot plant or production. The GAMI is designed for total flows of up to 5,000 ln/min.
The devices from the system overview.
These devices are used.
Let’s talk about your system.
From design to commissioning – we plan your gas supply as a connected complete system.