Food & Beverage
In food production, gases influence shelf life, taste, appearance and product safety – from packaging under a modified atmosphere to carbonation and inerting through to storage. GASYCO mixes the gases you need exactly to recipe, monitors gas quality continuously and documents it completely.
Protective, process and inerting gases can be mixed as needed and reproducibly. Digital recipes make it easy to switch between different gas compositions.
The GAN monitors relevant process gases such as CO₂, oxygen or moisture and detects deviations automatically. Measured values and alarms are documented continuously.
So your line keeps running – shift after shift
In food production, every minute of downtime costs money and every faulty batch costs trust. GASYCO systems supply process gases around the clock in exactly the composition, quantity and quality your product needs – even with fluctuating demand and frequent product changeovers.
Composition, pressure, flow and residual oxygen are monitored continuously. If a value leaves the defined limits, the system reports it immediately – by relay contact straight to the line and by SMS or email to the people responsible. Errors are noticed before they lead to rejects, downtime, complaints or a risk to consumers. Every measured value, every deviation and every calibration is documented automatically, can be assigned to each batch and is available at any time.
Stainless steel as the basis – designed for your application
In our devices, the gas is routed through stainless steel components. The exact design – materials, seals, surfaces and documentation – we define together with you for each application. That way every system meets precisely the requirements that apply at its place of use.
The gas supply is usually located outside the actual production area. If a device is to work directly in the production area, we can also supply the housing in hygienic design on request – with smooth, easy-to-clean surfaces for daily cleaning.
Supported from design to acceptance
Which standards and guidelines apply depends on your process – from food hygiene and materials in contact with food to the requirements of HACCP, IFS Food or BRCGS. We design your system accordingly and, with automatically generated records and calibration certificates, supply the evidence for quality assurance, customer audits and certifications.
Where gas or equipment comes into direct contact with food, acceptance by TÜV or a comparable inspection body is often required. We support you through this process – with technical documentation, material and test certificates and the experience of many projects. That makes acceptance a plannable step.
Less downtime. Fewer rejects. Fewer complaints.
Production without interruption
Precisely controlled gases and a continuously monitored supply keep your line running – across shift and product changeovers.
Errors visible immediately
If composition, pressure or residual oxygen deviate, an alarm is triggered immediately. You intervene before faulty goods are produced.
Less waste and fewer complaints
Every batch gets exactly the right gas. That reduces rejects and rework, secures shelf life and protects against complaints and recalls.
Documented without gaps
Measured values, alarms and calibration data are recorded automatically, can be assigned to each batch and are available for audits at any time.
Version made to measure
Stainless steel gas routing, details matched to the application – and, if required, a housing in hygienic design for the production area.
Support through to acceptance
Where there is direct food contact, we support you with acceptance by TÜV or comparable inspection bodies – with documentation, evidence and experience.
Which regulations apply here.
From our projects we know that these standards and guidelines come up again and again in the industry – at acceptance, in audits or during qualification. Gasyco systems provide the measured values, calibration data and records you need as evidence.
The right questions. The right answers.
Can I mix protective gas for packaging myself?
Yes. The Gas Mixer GAMI mixes protective, process and inerting gases on site to digital recipes – a product change is a recipe change. The Gas Analyser GAN monitors O₂, CO₂, N₂ and moisture and reports deviations by relay to the line and by SMS or email.
What records are available for HACCP, IFS or BRCGS?
Measured values, alarms and calibration data are recorded automatically and can be assigned to each batch, along with automatically generated reports and calibration certificates. Where there is direct food contact, we support acceptance by TÜV or a comparable testing body.
The devices from the system overview.
These devices are used.
Let’s talk about your system.
From design to commissioning – we plan your gas supply as a connected complete system.